High Pressure Pump

Industrial High Pressure Pump - Technical Product Page

 

Product Overview & Core Specifications

 

Engineered for continuous-duty industrial fluid systems, our heavy-duty high-pressure pumps deliver stable flow rates under extreme pressures up to 1,500 bar (21,750 PSI). Designed specifically for system integrators and OEM equipment builders requiring reliable, high-pressure fluid power.
Standard Technical Parameters

Max. Operating Pressure

500 bar to 1,500 bar (7,250 PSI to 21,750 PSI).

Flow Rate Range

20 LPM to 350 LPM (5.3 GPM to 92.5 GPM).

Power Requirement

15 kW to 250 kW (20 HP to 335 HP).

Input Speed

1,450 RPM (50Hz) / 1,750 RPM (60Hz compatible).

Max. Fluid Temperature

60°C (Standard), up to 85°C (Optional configuration).

Drive Configuration

Crankshaft driven, direct coupling or heavy-duty belt transmission

 

 
 
Material & Manufacturing Engineering
 

Equipment reliability is fundamentally defined by metallurgy and strict dimensional tolerance control. We publish our exact material specifications and machining standards for engineering evaluation.

Fluid End (Wet End) Metallurgy

Pump Manifold: Forged 316L Stainless Steel or Nickel-Aluminum Bronze (ASTM B148 C95800) to resist chloride stress corrosion cracking. No sand-cast components are utilized in high-pressure chambers.

 

Plungers: Solid ceramic (99.5% Alumina) with a precision ground surface finish (Ra ≤ 0.1 µm), minimizing friction and maximizing packing life.

 

Valves & Seats: Heat-treated precipitation hardening stainless steel (17-4PH), vacuum-hardened to HRC 55-58 to resist erosion from solid particles.

Power End (Drive End) Construction

Crankcase: High-strength cast iron (G25/GG25) featuring finite element analysis (FEA) optimized ribbing to eliminate housing deflection under cyclic loads.

 

Crankshaft: Forged alloy steel (42CrMo), induction-hardened journal surfaces, dynamically balanced to ISO 1940 Grade G2.5.

 

Connecting Rods: Ductile iron paired with high-tin aluminum alloy bearings to ensure optimal load distribution and thermal dissipation.

 

 
 
Application & System Integration

Engineered for demanding industrial environments where unscheduled downtime incurs significant operational losses.

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Quality Control & Traceability
 
 

Every pump undergoes rigorous factory testing before dispatch. All test records and certifications are systematically archived.

 

Dimensional Inspection

100% CMM (Coordinate Measuring Machine) verification for all crankcase bore tolerances and manifold port locations.

 
 

Hydrostatic Pressure Test

Each fluid end is pressure-tested at 1.5 times the maximum working pressure for 30 minutes in compliance with API 674 guidelines.

 
 

Performance Run Test

A mandatory 2-hour full-load dyno test measuring flow stability, volumetric efficiency, vibration spectrum, and oil temperature stabilization.

 
 

Material Traceability

Mill test certificates (MTC, EN 10204 3.1) are provided for all pressure-retaining forged components.

 

 

Supplier Evaluation Guide for Buyers

When sourcing high-pressure pumps for OEM integration, engineering teams should verify the following structural controls:

 
 

Forging vs. Casting

Ensure the fluid manifold is forged, not cast, to prevent micro-porosity structural failures at pressures exceeding 700 bar.

 
 
 

Valve Retention Design

Check whether valve caps use threaded retainers with metal-to-metal sealing rather than standard elastomeric O-rings that extrude under cyclic high pressure.

 
 
 

Spare Parts Interchangeability

Confirm that dimensional tolerances of plungers and valves allow standard field replacement without requiring custom shimming.

 

 

 

Frequently Asked Questions

 

Q: What is the typical service life of high-pressure plunger seals, and how are they replaced?

A: Standard high-pressure water seals yield between 500 to 1,500 operating hours depending on water filtration quality (recommended filtration: ≤ 10 µm) and operating pressure. The wet-end architecture allows seal replacement from the front without disassembling the crankcase or removing the pump from the skid frame, reducing maintenance downtime to under 45 minutes.

Q: Can these pumps handle demineralized (RO) water or chemical additives?

A: Yes. For demineralized water, we replace standard internal components with 316L stainless steel manifolds and specialized polymer-blend packings. For chemical or acidic fluids, we offer super-duplex stainless steel (UNS S32750) liquid ends. Please submit your fluid chemical analysis sheet for exact material pairing.

Q: What is the standard lead time for stock configurations versus custom OEM builds?

A: Standard catalog pumps (500 bar – 1,000 bar configurations) utilize stock components, requiring a final assembly and test lead time of 2 to 3 weeks. Custom OEM mounting interfaces, special shaft extensions, or proprietary manifold porting require 6 to 8 weeks from drawing approval.

Q: How do you prevent cavitation damage in high-inlet-pressure or high-flow applications?

A: Cavitation is prevented through strict engineering guidelines: inlet pressure must be maintained between 2 to 4 bar using a dedicated boost pump. Additionally, our valve lift dynamics and flow path geometry are optimized via computational fluid dynamics (CFD) to minimize pressure drops across the suction valve.

Q: What technical documentation is supplied with each shipment?

A: Each pump ships with a comprehensive Technical Dossier including:
Operation & Maintenance (O&M) Manual
Factory Acceptance Test (FAT) Certificate including vibration and flow curves
EN 10204 3.1 Material Certificates for pressure-retaining parts
2D/3D CAD models (STEP/IGES format) and a 2-year Recommended Spare Parts List (RSPL).

Q: What warranty terms and after-sales support do you provide for international OEM clients?

A: We provide a 12-month warranty from the date of installation or 18 months from shipment against manufacturing defects. Critical wear parts (plungers, valves, seals) are stocked in regional hubs. Engineering support is available directly from our senior application engineers via video diagnostics or technical consultation.

We're well-known as one of the leading high pressure pump manufacturers and suppliers in China, also support customized service. Please feel free to wholesale bulk cheap high pressure pump for sale here and get quotation from our factory. For price consultation, contact us.

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