High-Pressure Booster Pump
Industrial High-Pressure Booster Pump
Product Overview & Technical Specs
Engineered for continuous-duty industrial workflows requiring reliable pressure amplification. This unit converts a stable low-pressure fluid or gas source into a high-output delivery pressure via a reciprocating dual-acting piston or plunger mechanism, ensuring energy efficiency without continuous electrical power input.
|
Parameter |
Specification |
|
Max Output Pressure |
Up to 60,000 PSI (4,137 bar) |
|
Drive Source |
Pneumatic (Air-driven 2–10 bar) or Hydraulic |
|
Flow Rate |
0.5 to 15 GPM (ratio-dependent) |
|
Wetted Materials |
316L Stainless Steel, Monel, Inconel, Titanium |
|
Seal Configuration |
UHMWPE, Viton, and Filled PTFE dynamic rings |
|
Operating Temperature |
-20°C to +80°C |
Model Selection Matrix
Select the correct configuration based on your required pressure ratio, displacement, and media compatibility.
|
Model Series |
Drive Medium |
Max Output Pressure |
Displacement / Cycle |
Primary Industrial Application |
|
HBP-A10 |
Shop Air (2–10 bar) |
100 bar (1,450 PSI) |
120 cc |
General Hydraulics & Component Testing |
|
HBP-A25 |
Shop Air (3–8 bar) |
700 bar (10,150 PSI) |
45 cc |
Bolt Tensioning & Hydraulic Presses |
|
HBP-G50 |
Clean Gas |
2,800 bar (40,600 PSI) |
18 cc |
Nitrogen/Oxygen Cylinder Boosting |
|
HBP-H100 |
Heavy Oil |
4,137 bar (60,000 PSI) |
8 cc |
Waterjet Cutting & Burst Testing |
Application & System Integration
Hydrostatic Pressure Testing: Delivers stable holding pressure for pipeline integrity, valves, and pressure vessels without generating heat or consuming power during the dwell phase.
Waterjet Cutting Supply: Provides smooth, pulse-mitigated high-pressure fluid streams directly to abrasive cutting heads.
Gas Booster Skids: Elevates industrial gases (Nitrogen, Helium, Argon) to high storage pressures for cylinder filling and accumulator charging.
Engineering, Materials & Quality Verification
Material Traceability: All pressure-containing bodies are forged from certified raw material blocks compliant with EN 10204 3.1 test certificates.
Machining Precision: Cylinder bores are CNC honed to a mirror-like surface finish of Ra <= 0.2 um, minimizing dynamic friction and extending seal working lifespan.
Factory Testing Protocol: Every manufactured unit undergoes a 1.5x working pressure hydrostatic proof test and a 30-minute helium leak test prior to factory dispatch.
Surface Treatment: External housings feature hard-anodized or corrosion-resistant fluoropolymer coatings rated for offshore, marine, and harsh chemical environments.
RFQ & Procurement Checklist
To receive an accurate technical proposal and commercial quotation within 24 hours, please include the following parameters in your inquiry:
Inlet Medium: Fluid or gas type, specific gravity, viscosity, and operating temperature.
Drive Energy: Available shop air pressure or electrical supply specifications.
Target Output: Required maximum working pressure and minimum flow rate.
Duty Cycle: Continuous operation vs. intermittent cycling requirements.
Regulatory Compliance: Required certifications (e.g., ATEX, CE, ASME code compliance).
Frequently Asked Questions
Q: What determines the maximum output pressure of the booster pump?
A: The output pressure is a direct multiple of the air-to-liquid (or gas) area ratio and the incoming drive pressure. When the downstream pressure reaches equilibrium with this ratio, the pump automatically stalls, maintaining the pressure statically without consuming any drive energy or generating heat.
Q: Can this pump handle aggressive or corrosive chemicals?
A: Yes. Standard wetted sections utilize 316L stainless steel. For corrosive or hostile media such as seawater, hydrogen sulfide, or concentrated acids, we swap wetted components for specialized corrosion-resistant alloys including Monel, Inconel, or Titanium.
Q: What is the typical maintenance interval for dynamic seals?
A: Dynamic seal life depends heavily on media filtration levels, lubricity, and cycle frequency. Under standard operating conditions with filtered drive air and clean hydraulic media, seal replacement is typically required every 3,000 to 5,000 operational hours. Modular seal kits are stocked for fast field maintenance.
Q: Does the pneumatic drive version require an inline oil lubricator?
A: No. Our air drive sections utilize advanced self-lubricating composite sliding rings and factory-applied high-performance synthetic grease, allowing the pump to operate completely dry on the air drive side. This eliminates oil mist exhaust and prevents environmental contamination in cleanrooms or food-grade plants.
Q: How are pressure surges and pulsations minimized in the output line?
A: For applications requiring uniform flow delivery, we utilize dual-acting reciprocating pistons that alternate strokes to reduce dead time. This can be paired with downstream high-pressure dampening accumulators to smooth out transition pressure dips.
Q: What documentation is included with the factory shipment?
A: Each pump is shipped with an exhaustive technical dossier containing the Bill of Materials (BOM), General Assembly (GA) drawings, EN 10204 3.1 material test reports, certified hydrostatic test records, and an Installation, Operation, and Maintenance (IOM) manual.
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